Honda Crf250L Exhaust Replacement Repair Guide

Difficulty

Easy

Steps

Time Required

                          10 - 20 minutes

Sections

Honda CRF250L Exhaust
9 steps

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Introduction

What you need

Step 1

              Honda CRF250L Exhaust

Take off the existing exhaust.
Remove the external hex bolt by the header with the 1/2" socket.
Then, remove the internal hex socket bolt by the exhaust with the 6mm Allen wrench.
When unscrewing the bolt by the exhaust, make sure to hold the nut stationary with the 1/2" open-ended wrench.

Take off the existing exhaust.

Remove the external hex bolt by the header with the 1/2" socket.

Then, remove the internal hex socket bolt by the exhaust with the 6mm Allen wrench.

When unscrewing the bolt by the exhaust, make sure to hold the nut stationary with the 1/2" open-ended wrench.

1024

Step 2

Slide the pipe into the the exhaust.
The pipe should curve downward.

Slide the pipe into the the exhaust.

The pipe should curve downward.

Step 3

Hook the spring on to one of the slots that is welded on the pipe and exhaust.
Then, expand the spring to hook around the opposing slot using the spring hook.

Hook the spring on to one of the slots that is welded on the pipe and exhaust.

Then, expand the spring to hook around the opposing slot using the spring hook.

Step 4

Slide the clamp over the end of the pipe.
Make sure the bolt is stationed on top to tighten later.

Slide the clamp over the end of the pipe.

Make sure the bolt is stationed on top to tighten later.

Step 5

Slide the mount over the exhaust.

Slide the mount over the exhaust.

Step 6

Slide the new exhaust onto the header.
The exhaust should curve upward.

Slide the new exhaust onto the header.

The exhaust should curve upward.

Step 7

Make sure that the mount is positioned to allow all holes to line up.
Insert the internal hex socket bolt.

Make sure that the mount is positioned to allow all holes to line up.

Insert the internal hex socket bolt.

Step 8

Insert the bolt attached to the mount.
Install the nut to the backside of the internal hex socket bolt.
Tighten the internal hex socket bolt using the 6mm Allen wrench.
Keep the nut stationary using the 1/2" open-ended wrench.

Insert the bolt attached to the mount.

Install the nut to the backside of the internal hex socket bolt.

Tighten the internal hex socket bolt using the 6mm Allen wrench.

Keep the nut stationary using the 1/2" open-ended wrench.

Step 9

Tighten the clamp.
Tighten the internal hex socket bolt on the clamp using the 6mm Allen wrench.

Tighten the clamp.

Tighten the internal hex socket bolt on the clamp using the 6mm Allen wrench.

To reassemble your stock exhaust, follow these instructions in reverse order.

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Author

                                      with 1 other contributor

                    Brennen Ashford

Member since: 09/15/2020

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Team

                       University of Memphis, Team S2-G8, Willis Fall 2020                        

                                                  Member of University of Memphis, Team S2-G8, Willis Fall 2020 



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Introduction#

What you need#

Team#

Introduction

What you need

Team