Honeywell Hy 204 Fan Motor Replacement Repair Guide

Difficulty

Moderate

Steps

Time Required

                          15 - 20 minutes

Sections

Case
2 steps
Fan Blades
2 steps
Fan Motor
2 steps

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Introduction

What you need

Step 1

              Case

Before you begin, be sure to unplug the fan.
Remove the four 14 mm screws from the back of the device using the Phillips #0 Screwdriver.

Before you begin, be sure to unplug the fan.

Remove the four 14 mm screws from the back of the device using the Phillips #0 Screwdriver.

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Step 2

Pull the front and back parts of the case away from each other until the back is free from the front. This may require a large amount of force.

Pull the front and back parts of the case away from each other until the back is free from the front. This may require a large amount of force.

Step 3

              Fan Blades

Remove the hex nut from the fan motor with a 10mm hexagonal ratcheting socket wrench.
The nut uses a left-handed thread.

Remove the hex nut from the fan motor with a 10mm hexagonal ratcheting socket wrench.

The nut uses a left-handed thread.

Step 4

Grasp the fan blade firmly and pull upward to remove it from the center column of the fan.
The slots on the fan blades and center column need to be aligned for reassembly.

Grasp the fan blade firmly and pull upward to remove it from the center column of the fan.

The slots on the fan blades and center column need to be aligned for reassembly.

Step 5

              Fan Motor

Remove the four 12.7mm screws using the Phillips #0 Screwdriver.
Once the screws are removed, lift the motor off its base.

Remove the four 12.7mm screws using the Phillips #0 Screwdriver.

Once the screws are removed, lift the motor off its base.

Step 6

Remove the wire connectors from the black, brown, red, blue, white, grey, and green wires. To do this, grip each wire with your hand and use the pliers to de-crimp the heads of each wire connector by applying pressure to the wider ends of the connector until it falls free.
While reassembling, apply pressure to the more narrow ends of the wire connectors to re-crimp them onto the wires.

Remove the wire connectors from the black, brown, red, blue, white, grey, and green wires. To do this, grip each wire with your hand and use the pliers to de-crimp the heads of each wire connector by applying pressure to the wider ends of the connector until it falls free.

While reassembling, apply pressure to the more narrow ends of the wire connectors to re-crimp them onto the wires.

To reassemble your device, follow these instructions in reverse order.

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Author

                                      with 2 other contributors

                    Armando Jacob Espinoza

Member since: 10/14/2014

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Team

                       Cal Poly, Team 10-40, Amido Fall 2014                        

                                                  Member of Cal Poly, Team 10-40, Amido Fall 2014 



                    CPSU-AMIDO-F14S10G40                     


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                                            7 Guides authored

mattb - Jul 7, 2016

Where do you purchase the replacement fan motors from?

Dave Smith - May 28, 2018

Do you know where I can find the fan motor replacement?

Introduction#

What you need#

Team#

Introduction

What you need

Team